Filling equipment solutions

Designed to minimise operator intervention

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Filling equipment solutions

Inno4Life presents the liquid & powder filling machine range for the aseptic/sterile Fill-Finish pharmaceutical industry. From standard to custom-made equipment solutions to meet your particular needs for sterile primary packaging. The Inno4Life filling solutions are cGMP compliant, dependable and accurately designed to comply with the most recent revisions of the “Annex 1 Manufacture of Sterile Medicinal Products guidelines”. All Inno4Life filling equipment is configured for a seamless integration into your production lines and designed to accommodate for various speeds and containers, including RTU / RTF (ready to use or fill) bottles, vials, cartridges, syringes and pre- sterile nested tray’s.

Unique features and benefits

  • Quality designs for ISO 5 aseptic environment
  • Smart compact design to increase cleanroom efficiency
  • Efficiency and cost reduction in the validation phase with the Inno4Life Design Verification methodology
  • From standard to custom solutions
  • Turnkey integration solutions

Liquid filling

For highly accurate and controlled filling and weighing, the proven and reliable technology prevents costly overfilling. The easy to validate machines are compatible with all high-tech production facility equipment, software and processes known in the pharmaceutical primary packaging industry.

The Inno4Life fit for purpose liquid filling solutions incorporate several filling process principles and options.

  • Net weight filling
  • Time-pressure filling
  • Peristaltic pump filling
  • Rotary piston pump filling

The liquid filling range compresences modular equipment, depending on the container and required output the container transport drives the type of equipment suitable for your needs.

Containers Bottles, vials, syringes, sterile trays, similar containers
Basic process Fill, check-weigh, flush, stopper and cap
Optional functionality Check weighing, RABS, Isolator, RTU handling, Screw Cap (torque)

Low Speed filling equipment solutions
  • Liquid / vials
  • Nested vials / nested syringes
  • “Robot” movement
  • ≤60pppm
High Speed
  • Liquid / (Powder)
  • Vials / (Syringes/ Cartridges)
  • In line / Continuous movement
  • ≤450ppm
Large Volume
  • Liquid bottles
  • ≤ 80ppm

For additional detailed information, we invite you to contact the Inno4Life filling equipment experts.

Powder filling

For highly accurate dry powder filling, the Inno4Life filling equipment solutions are based on the auger principle. This allows for an accurate and flexible dosing volume and for controlled filling and weighing. The proven and reliable technology prevents costly overfilling. The machines are easy to validate and are compatible with all high-tech production facility equipment, software and processes known in the pharmaceutical primary packaging industry.

The Inno4Life fit-for-purpose powder filling solutions incorporate several filling process principles and options.

  • Net weight filling
  • Auger filling

The powder filling range comprises modular equipment, depending on the container and required output the container transport drives the type of equipment suitable for your needs.

Containers Vials, syringes, sterile trays
Basic process Fill, flush, stoppering, capping
Optional functionality Check weighing, RABS, Isolator, RTU handling

High Speed
  • Liquid / (Powder)
  • Vials / (Syringes/ Cartridges)
  • In line / Continuous movement
  • ≤450ppm

For additional detailed information, we invite you to contact the Inno4Life filling equipment experts.

Containment

Product & operator protection by airflow

In line with ISO 14644, the counting of particles of size < 5 μm is not required for the classification of the aseptic areas. But this same counting is obligatory during the environmental monitoring of non-viable particles. Inno4Life has the in - depth knowledge and containment equipment solutions for the aseptic/sterile Fill-Finish pharmaceutical industry to comply with the most recent revisions of the ISPE containment specifications cGMP and GAMP5 guidelines.

The Inno4Life containment solutions are GMP compliant, dependable and accurately designed and configured for a seamless integration into your production lines. They are designed to accommodate for various cleanroom settings, handling speed and down-stream production processes.

Unique features and benefits

  • Quality designs for any grade aseptic environment
  • Smart compact design to increase cleanroom efficiency
  • Reduction of operator interaction in (ISO 5) primary production processes.
  • Efficiency and cost reduction in the validation phase with the Inno4Life Design Verification standard.
  • From standard to custom solutions
  • Turnkey integration solutions.
  • The containment range designed for product & operator protection by airflow complements the product range to deliver complete integrated project solutions.
Solutions UDF/LAF, open/closed C-RABS, Petri dish, Glove ports, Gloveless, Testers, (non)Viable monitoring technology
Optional functionality Over pressure, Isolator integration

The projected containment solution in this video is designed for a Grade A pharma production area to operate under Uni Directional Airflow (UDF) conditions.

Request the video

For additional detailed information, we invite you to contact the Inno4Life specialists in primary packaging.

Handling

A pharmaceutical production process should run smoothly and with as little human interventions as possible. This is where we come in: Inno4Life develops intelligent pharma packaging solutions for seamless integration into new and existing pharma packaging lines to optimise the production flow.

The handling range designed for product & operator protection by airflow complements the product range to deliver total integrated project solutions.

Solutions Centrifugal Stoppering and capping unit, Buffering FIFO, Turntable, Conveyors, Operator pass-through, Vial tray loading

For additional detailed information about all the handling equipment solutions, we invite you to contact the Inno4Life specialists in primary packaging.



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